What is Old Monongahela Rye?

The Monongahela River winds its way slowly from West Virginia to Pittsburgh, where it merges with the Allegheny to become the Ohio River. Centuries ago, farmer-distillers worked the Monongahela Valley, growing rye and distilling it into a distinct style of whiskey that took the region’s name. Monongahela rye was the first American whiskey style to gain widespread recognition, both here and abroad. It became notorious due to an uprising among its distillers on the western frontier. The Whiskey Rebellion pushed back against taxation, and was quelled at the command of President George Washington.

Originally an unaged product, the regional whiskey gained a meaningful prefix once people became familiar with the delicious, red-hued barrel-aged version: “Old” Monongahela. In fact, in 1794, while trying to mediate a confrontation with the rebels, former state assemblyman Hugh Henry Brackenridge explicitly referred to the whiskey’s barrel-aging: “The people were mad. It never came into my head to use force on the occasion. I thought it safest to use good words and good drink, rather than balls and powder. It cost me four barrels of old whiskey that day, and I would rather spare that than a quart of blood.” (Papers Relating to What is Known as the Whiskey Insurrection in Western Pennsylvania 1794, Pennsylvania Archives, Second Series, Volume IV, 1896)

But what defines the style of Monongahela rye? There are five historic factors.

Diagram of a three-chamber still from “Manufacture of Whiskey, Brandy, and Cordials” by Irving Hirsch

Location

The water from the Monongahela River and its tributaries and climatic conditions of the valley contributed to the whiskey’s distinct character.

Grain

Corn was not a plentiful crop in the area, so the common mashbill for Monongahela rye contained only two grains: rye and barley malt, generally in a ratio of roughly 4 to 1.

Sweet Mash

Sour mash fermentation was surely known to Pennsylvania’s commercial distillers, but as of 1894, not one distillery there was sour-mashing, according to Surveys of the Whiskey Warehouses of Pennsylvania, West Virginia, Maryland, New Jersey, and New York, published that year by the Sanborn Map Company and listing each distillery’s procedure. Sweet mash—which uses only fresh yeast with each fermentation, rather than including a portion of spent stillage from a previous run—was the universally accepted method.

Three-Chamber Still

In the late 19th century, distillers in the area widely adopted the three-chamber still, a hybrid of pot and column stills. It is essentially three pot stills arranged vertically, stacked on top of each other, creating a semi-continuous column still. (For the basics of pot and column distillation, see How Whisky Is Made.)

The process goes like this: pre-heated distiller’s beer enters the top chamber, where distillation begins. After about 20 minutes, opening a valve allows the beer to drop into the chamber beneath to be further distilled, while the top chamber is refilled. The beer descends through all three chambers, successively stripping off more alcohol, until the spent stillage drops out of the bottom.

In his 1937 work “Manufacture of Whiskey, Brandy, and Cordials,” author and distillery engineer Irving Hirsch introduces the device: “The modern 3-chamber still has come into popular favor in modern whiskey distilleries as it enables large scale production of a good quality of heavy bodied product.”

Todd Leopold (right) and farmers Scott Schlagel and Paul Schlagel inspect rye grains in the field.

Therein lies the distinction. While the column still is often used to create lighter alcohols, the three-chamber still inherently produces a heavier spirit with character that holds up during aging. Vintage Old Overholt print ads refer to the whiskey as “heavy-bodied” and “…one of the heartiest of all bonded rye whiskies.”

Maturation

The final factor in defining Old Monongahela rye involves the aging regimen. Virtually all large whiskey warehouses of the region were made of stone or brick, or a combination of both. While the warehouses had multiple stories, they did not include ricks for barrel storage, as are found in modern rickhouses. Instead, barrels would be hoisted onto each floor and lined up single file on wooden runners, with two more runners placed atop the line. Another row of barrels would be rolled on top, and a third layer completed the arrangement.

Distillers practiced climate control in their warehouses during colder months. Steam was fed through serpentine pipes along one or more walls, keeping the warehouse temperature at no less than 70 degrees year-round. This environment continually forced the whiskey deeper into the barrel staves, increasing interaction with the wood.

Writing in 1914, A.H. Hanauer of the Philip Hamburger Distillery of Brownsville mentions their use of a three-chamber still and describes the “…massive warehouses heated by steam, so that there is a perpetual summer, and the goods are matured much more rapidly than in the olden times.”

It sounds a bit counterintuitive to the Kentucky philosophy of allowing nature to control the temperature, enabling the whiskey to move in and out of the wood, but there was certainly a reason Pennsylvania’s rye distillers stuck to their more costly practice. They, and their customers, felt it made a distinctly different and better whiskey. Already in decline by the enactment of national Prohibition in 1919, rye whiskey fell out of favor during the dry years, when the available spirits tended toward vodka, gin, and lighter Canadian whiskies. Though it returned after Repeal, it never gained traction and was gone by the 1950s.

Modern Monongahela Rye

The legacy of Old Monongahela continues to influence a new generation of distillers. In my research, I’ve found that Monongahela rye had two distinct subsets. “Pure rye” whiskey usually indicated a mash of rye and barley malt—“pure” simply meant unadulterated. “All rye” whiskey was made from rye only, a portion of which was malted. Some modern distillers feel that saying “pure” might be interpreted by the Alcohol and Tobacco Tax and Trade Bureau (TTB) as requiring all rye in the mash. That’s the reason David Perkins, founder of High West Distillery in Utah, chose an all-rye mashbill when he set out to replicate the unaged style in his OMG (Old Monongahela) Pure Rye.

Learn The True Story of Old Overholt Rye

Label from an “all rye whiskey” made in the Monongahela Valley

Leopold Bros. in Denver commissioned Vendome Copper & Brass to construct the first three-chamber still built since Prohibition, although their Maryland-style rye includes some corn, unlike true Monongahela. Todd Leopold says, “[A three-chamber still is] entirely different from a pot still, and I can understand why, operationally speaking, it fell out of favor. You cannot walk away from the still at any time, because everything happens so quickly. From the time you apply steam until the time you have heads is about two minutes. From there you are directly into hearts. So every 20 minutes you have finished new make, ready for dilution and barrel entry.”

Leopold goes to all the trouble of using the authentic still, because the end result is worth it for its unique qualities. “The whiskey itself is like nothing I’ve ever tasted. Think of a beer column at every large American bourbon or rye plant. The column is designed so that from the time the beer enters, descends the column where steam strips the alcohol and congeners out, and exits the stripper is 90 seconds—90 seconds of steam contact to get all those congeners out of the fermented mash. A full three-chamber still run drawing heads, hearts, and tails applies steam to each chamber for about 20 minutes. From there the bottom chamber is emptied to stillage, and gravity is used to move the fermented mash in each chamber down one position, with a beer well topping off the top chamber. What this means is that each ‘charge’ of fermented rye mash has 3 times 20 minutes of steam applied to it, for a total of 60 minutes. This yields an oil-rich, soft distillate that is nothing like the fiery white dog you get straight off a beer stripper.”

Herman Mihalich of Mountain Laurel Spirits near Philadelphia, which makes Dad’s Hat rye, grew up in Monessen, a working-class Monongahela River town, and his family ran a bar where Pennsylvania rye was the whiskey of choice. Dad’s Hat’s whiskey pays tribute to the “pure rye” style of Old Monongahela, using only rye, barley malt, and a bit of malted rye. The standard offering, a standout example of a heavy-bodied modern rye, won Whisky Advocate’s Craft Whiskey of the Year award in 2015.

Monongahela is not a style defined by the TTB, and although some distillers in its home territory are now using the Monongahela moniker, nobody is crafting a whiskey that adheres to all five historic points of definition. But as the craft distilling movement continues to grow, the rebirth of authentic Monongahela rye seems inevitable—and someday we’ll once again be able to taste America’s first whiskey.

Sam Komlenic is a whiskey historian and the copy editor for Whisky Advocate magazine.

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